Lead Intelligent battery energy storage system BESS container solution
Automotive Manufacturing

Turnkey Solutions for Automotive Manufacturing

Module Turnkey Solutions for Automotive Manufacturing

模组智能产线

As a global leader in battery equipment manufacturing, LEAD offers a comprehensive suite of services tailored to lithium battery module production. Our services cover factory planning, consultancy, specialized machinery, custom MES, assembly line integration, intelligent logistics warehousing, and module disassembly for various types of production lines including prismatic cells, cylindrical cells, large cylindrical cells, and pouch cells.

Our module line solution encompasses key processes such as cell auto loading and code scanning, cell plasma cleaning, cell AB gluing, cell stacking, laser welding, CCD positioning, and EOL testing. Integrated with LEAD’s proprietary intelligent logistics system and MES system, our production line consistently achieves an overall yield rate exceeding 99% and an availability rate exceeding 95%.

 

PACK Turnkey Solutions for Automotive Manufacturing

Automotive Pack intelligent production line

LEAD specializes in Battery Pack Solutions, harnessing advanced technologies such as self-developed vision systems, software platforms, comprehensive simulation, laser welding, and big data analysis. We cater to diverse battery types, including cylindrical, pouch, and prismatic cells, providing a spectrum of services from factory modeling and simulation to tailored machinery, MES design for production lines, intelligent warehousing logistics, and complete turnkey solutions.

Our PACK line solution encompasses key processes like lower housing loading, automatic module insertion and tightening, busbar assembly, wire harness connection, EOL testing, upper cover installation, charge and discharge testing, and leakage testing. Leveraging LEAD’s intelligent logistics and MES systems, our production lines consistently achieve a yield rate exceeding 99% and an availability rate surpassing 95%.

CTP Turnkey Solutions for Automotive Manufacturing

ctp-turnkey-solution

Drawing on extensive domestic and international experience in module and pack lines, LEAD has equipped itself with cutting-edge technology for a self-developed CTP production line. Additionally, LEAD has the synchronous engineering capability to co-develop the next generation of CTP products with its customers. The company has achieved an automation rate of over 85% and compatibility with more than five variants on its intelligent production line. This line accommodates various battery types, including prismatic cells, pouch cells, cylindrical cells, and large cylindrical cells. LEAD offers optimal CTP solutions, significantly enhancing product performance while reducing the production line’s footprint.

Electric Drive System: The Heart of Modern EVs

NoPath – 副本

An electric drive system serves as the core powertrain component in electric vehicles, converting electrical energy into mechanical motion. As the automotive industry shifts toward electrification, the system like electric vehicle drive system or EV drive system – integrate motors, power electronics, and control units to deliver efficient propulsion for electric car drive systems.
As an innovator in electrification technologies, LEAD is redefining electric vehicle drive system through cutting-edge engineering and smart manufacturing solutions. Our comprehensive approach to electric drive system development combines advanced R&D with automotive intelligent production capabilities to deliver advanced EV propulsion systems.

Our EDS test software platform delivers exceptional stability and scalability, supporting high-volume production of electric vehicle drive systems at 300,000-600,000 units per year. This integrated solution combines:

✓ Real-time electric vehicle powertrain testing

✓ Complete product traceability

✓  Corresponding problems analysis✓ Predictive maintenance alerts

✓ Data-driven process optimization

The platform maximizes efficiency across electric car drive system production while ensuring consistent quality – from component validation to final assembly.

WHERE INNOVATION MEETS QUALITY

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Benefit

100%

independently owned intellectual property

95%

line-wide automation rate